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Toggle Energy Saving Injection Molding Machine

Servo 90E to Servo 570E

  • servo injection molding machine
  • servo injection molding machine
  • Toggle Energy Saving Injection Molding Machine Servo E
SAVING ENERGY = SAVE OUR EARTH
SAVING ENERGY = SAVE OUR EARTH

According to various setups of molding terms, Servo E consumes 40% less energy than the machine with a variable displacement pump or inverter, and averagely 60% less compared to the machine with a fixed displacement pump.

LESS VOLUME OF OIL & COOLING WATER CONSUMED
LESS VOLUME OF OIL & COOLING WATER CONSUMED

Servo E has no issues of oil heat generation caused by the flow relief valve in the IMM with a fixed pump, or oil draining by the IMM with a variable pump, so a smaller capacity of heat exchange and less volume of cooling water are required. The oil consumption is cut in half so, the oil storage and the cost of refilling are lower. The standard hydraulic design of the logic circuit shortens the response moment of the hydraulics and achieves pressure/speed control precisely.

ECONOMY SERVO ENERGY SAVER
ECONOMY SERVO ENERGY SAVER

The ASE servo pump unit consists of a servo driver from the global brand ABB, a Taiwanese, synchronous servo motor, and a German internal gear pump from Eckerle/Voith. The pressure is controlled by a proportional valve that is based on closed-loop processes, while the flow is supplied by a rotary speed servo motor, timing the displacement of the gear pump. A detecting encoder tunes the motor RPM to keep the correct speed and to get an exact system flow.

MORE BENEFITS FROM SERVO E MACHINES
MORE BENEFITS FROM SERVO E MACHINES

Higher Precision: The closed-loop pressure and the flow controller, perfectly, transmit commands and real values for different functions. The controller receives the commands from the PLC. It inspects the real value of the working devices, and then it gives a feedback signal to the PLC for micro-tuning. The linear tolerance and hysteresis for pressure and flow is less than 1%. It substantially improves the precision in the molding.
Stable Operation: A perfect integration of the mechanical, hydraulic and control sections for upgrading the machine performance and the molding reliability.
Sufficient Motor Torque: Even under maximum rotary speed, the servomotor is steadily producing enough torque force to avoid pressure overshoot at the transition from the injection stage to the pressure holding stage.

  • Effective Energy Saving Unit

  • Outstanding Hydraulics

  • ASE Servo Pump

  • Benefits

AVAILABLE MODELS

Model International Size Theoretical Injection Volume Clamping Force Space Between Tie Bars Mold Opening Stroke Add
Servo 90E 900H-326 183 90 360x360 330
Servo 120E 1200H-435 251 120 395x395 380
Servo 150E 1500H-614 366 150 425x425 430
Servo 190E 1900H-760 491 190 470x470 480
Servo 230E 2300H-958 641 230 515x515 525
Servo 270E 2700H-1423 848 270 555x555 570
Servo 320E 3200H-1703 1062 320 620x620 620
Servo 370E 3700H-2045 1308 370 700x650 670
Servo 470E 4700H-2862 1910 470 770x742 770
Servo 570E 5700H-4462 3083 570 860x800 860

Know more about this machine

Brochures

  • Servo E catalog (V04)

    Volume: 2.54 MB
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